Effort Foundry, Inc.—Leader in Patternless Casting
Effort Foundry, Inc., is a leader in patternless casting production. This produces a high-quality casting meeting our customer specifications with no pattern required.
Effort Foundry Expands Our Quality Control Department
We take quality seriously during the entire process of producing high-quality castings. We are pleased to announce the addition of two new quality control employees to the QC team.
Specialty Foundry Pours Huge Carbon Steel Alloy for Castings
Since 1973, Effort Foundry has been a leader in metal castings, serving clients in the military, power generation, nuclear, oil and gas, and other specialty industries.
Effort Foundry Continues To Benefit from the “Lean” Initiative
Effort Foundry’s Lean Initiative Lean manufacturing is a philosophy that, in basic terms, is used to reduce waste in manufacturing, resulting in greater efficiency and more value for the customer. An efficient factory will have higher production capability and make products with a lower defect rate. The Lean system is Read more…
Making of a Patternless Casting Utilizing a Single-Use Styrofoam Pattern and Single-Use Printed Cores
Pattern being readied to add phenolic urethane molding sand, photo of above pattern with internal nylon vents being applied Photo of cope pattern with foundry engineering added–down sprue to deliver metal from ladle to mold cavity. 12” riser sleeves to assure proper feeding of casting once poured. The casting weighs Read more…
Meet Effort Foundry, Inc.’s Molding Team
The crew that takes the first step in converting the pattern to a casting is our molding department. The crew consists of Cory Cesanek, Jeff Gruber, Tylor Hopkins, Corey Wendell, and Adam Yenca. “Set-up” to prepare pattern for filling with phenolic urethane bonded sand, this includes following the engineering instructions to put, chills, tile Read more…